Archive for February, 2012

Are low-tech factories closing in China?

Wednesday, February 29th, 2012

Low value added/high labor content manufacturers from Wenzhou in Zhejiang down to Zhuhai in Guangdong are undergoing extreme financial stress. The affected sectors are in the traditional outsourcing industries: textiles, toys, shoes and furniture.

The 12th Five Year plan clearly states that a primary goal is to eliminate low value added/high labor content export manufacturing from the entire coast. The intent is to shift to high value added, technologically advanced manufacturing and modern services in this region.

In Guangdong (the most mature industrial base in China), there are still tens of thousands of low-tech factories. Most of them are still in business, some of them have disappeared, and new ones are set up every day.

Of course, they are feeling the pressure from rising costs, unfavorable government policies, and the competition from factories with a lower cost base. It means most of them make very little profits, and many of them actually lose money.

But Guangdong still has the highest share of low-tech products. Inspection firms will tell you that the highest number of garments and promo items are still made there.

Note that Guangdong province is not the only one involved in this transition. In Wenzhou (Zhejiang province), a few months ago, I heard many small manufacturers were not making enough cash to reimburse their debts and had to close down.

Challenges in moving to Vietnam

Tuesday, February 28th, 2012

Certain factors—which also apply to other developing economies in Southeast Asia—put Vietnam as a “China Alternative” in the short run into question. These potentially worrisome factors include the unskilled nature of its workers, lack of robust infrastructure and developed supply chain, and economic uncertainties. These elements create an uncertain investment climate and can make foreign companies’ operations in Vietnam less smooth than they may have hoped.

Unskilled labor
Vietnam faces challenges in productivity and quality, where China still has the comparative advantage. The quality of labor is important for a foreign country’s production in the country, since ease of management and possible retraining will affect production efficiency. Though wage increases have made Chinese workers less competitive, they still retain higher skills and productivity, which could sustain their labor demand.

The aforementioned Economist article that doubted whether Vietnam would really become the “next China” focused on the fact that the country is also not immune to challenges such as labor instability and labor quality.

Infrastructure and supply chain
Vietnam’s infrastructure can be a hindrance to investment, affecting the transport and smooth running of operations. Last year, Vietnamese Prime Minister Nguyen Tan Dung acknowledged the infrastructure challenges: “The Vietnamese government is well aware of difficulties in the investment climate, first of all infrastructure like roads, ports and energy.”

Though the Vietnamese government has pushed for infrastructure improvements, relatively speaking, China appears to have the upper hand in this area.

Gianfranco Lanci, the chief executive of computer company Acer, has noted that Vietnam remains behind China when it comes to operations and cited this as a major factor in his choosing not to shift production to Vietnam.

“There is no substitute for China’s supply chain. Other countries (such as Vietnam) are quite a way behind,” Lanci said.

Economic uncertainties
Since Vietnam is still in transition to accommodate more market forces, there are many development challenges such as confusing and nontransparent procedures (regulatory and financial) and slow issues of investment licenses. Some of the other economic issues include high inflation and its budget deficit that could add to further economic uncertainty.

So while some see rising costs across China as a sign that the country’s days as the “factory of the world” are numbered, it would be wrong to completely dismiss all the advantages that come from an experienced manufacturing market. It may no longer be the cheapest manufacturing destination in Asia, but China still offers solid infrastructure, strong supply networks and skilled labor all at a reasonable price.

Below is a terrific graphic from The Wall Street Journal looking at the key pros and cons of China and Vietnam as garment manufacturing destinations (with India thrown in for good measure).

China vs. Vietnam as the future workshop of the world

Monday, February 27th, 2012

As a “China alternative” in overall production efficiency and quality, there is no doubt that Vietnam is up-and-coming, but industry and market development play a key role in the decision to move to Vietnam. For industries such as clothing and toy manufacturing—for which low-cost production is a chief concern—the labor market would be more responsive to any wage rate increases, thus requiring cutting down on factor inputs such as land and labor. For large multinationals it may make sense to set up production bases in Vietnam to complement expansion into the Vietnamese market.

Some analysts see China’s continued wage increases as significantly impacting the global labor market and affecting foreign companies’ production decisions in China. Others predict a more muted scenario, where there will be some impact but that China will retain much of its competitive advantage.

According to a report by Caixin, Chinese real wage increases have not fundamentally changed the labor market cost structure. In fact, it points out, “real wages, after accounting for inflation and labor productivity gains, are lower now than they were in 2001.”

China remains a strong international competitor, and the wage increases are “not likely to alter that key conclusion,” writes Stephen S. Roach for China Daily. This agrees with recent evidence that in response to labor protests in China, companies may be inclined to compromise on demands for higher pay rather than shift countries (Honda and Foxconn Technology are two examples).

A shift of production from China to Vietnam, it seems, is not likely to be a panacea for the wage increase and other labor issues in China. For foreign companies with years of presence in China, shifting production to Vietnam would mean opportunity cost considerations in areas such as infrastructure and workforce quality. Moving to Vietnam must factor into a company’s longer-term strategy and will require familiarization with Vietnam’s regulatory and legal systems. So the main question is whether the savings in production costs would offset any potential challenges to be encountered in Vietnam.

For other companies that are less elastic in response to wage changes or require high-skilled labor, it may be more pragmatic to stick with the production base with which they are familiar. Rising wages are one element of production, and China’s prowess in infrastructure and skilled labor may be enough to keep the foreign companies there for the short and medium-term. For China, labor costs aside, favorable factors still include a wide supply network, high efficiency, and experience with production and manufacturing. In fact, a 2010 article in the Economist suggests that the “next China” of low-cost production may very well be moving away from coastal areas into inland provinces, rather than automatically abroad to Vietnam. So, to some it appears that the best “China alternative” may still be China—just look inland. This is something we covered extensively in our March edition of China Briefing Magazine titled “Operational Costs of Business in China’s Inland Cities.”

What should ask Chinese suppliers first?

Sunday, February 26th, 2012

What should I ask Chinese suppliers first?       

Since you are just getting started and have smaller orders initially, I think you would be wise to start your conversation with potential suppliers by letting them know first off that your orders are not large at this time. So often, the sales people just assume the buyers are buying big and quote accordingly. Then after further discussions, when they realize the order is small, they are no longer interested in working with you or they raise up the price a lot. That wastes a lot of time. So be open about your realistic volume and if thesupplier is not interested do two things:

1. Hold on to this business card, because an honest supplier who passes on business (rather than taking your order and sub contracting itto somebody else) is good to know and hopefully you can use them in future when you get bigger.

2. Ask them if they know of smaller shops who would be interested in this order size. So often, the big suppliers have nice websites and English speaking staff, so they are easy for foreign buyers to find. But there may be a small company out there that is a good match foryou, but you have to look harder to find them. Asking the larger supplier if they know any smaller suppliers is a good start.

BTW, you can also tailor your online research at www.GlobalSources.com to give you a list of potential suppliers based on # of employees.

Don’t bother contacting a shop with 2000 employees if your orders are small. But that factory with 25 employees may be very happy to work with you and offer you a good price.

Where you can get dropshipping products?

Saturday, February 25th, 2012

You could make a research to identify top dropshipper list in China, the list will definitely include dhgate.com, lightinthebox.com, and chinavasion.com.

If you go to dhgate homepage, you can find wedding dresses, cosmetics & perfume, electronics, fashion products are popular. If you go to lightinthebox, popular items are similar, but you can get some new products ideas, such as faucets(sanitary products), car electronics, toys & hobbies, wigs, or even royal wedding gown and rings.

Chinavasion specializes in electronics, you will find what electronics products are popular, what products they promote on most of their web pages, then those products must be hot. Similary, you could go to auction site like ebay.com and amazon.com to get products ideas.

What prdoucts are suitable for drop shipping from China

Friday, February 24th, 2012

Generally, products that have high value and light weight are ideal for dropshipping, for small quantity dropshipping business, international shipping fee accounts for big proportion of cost. So you can’t buy 10 ordinary chairs from china, if the price for one chair is 15USD, large quantity importer can dilute the shipping cost to 2 to 4USD per unit, for drop shipping, if you ship 10 chairs by air(you can’t use ocean shipping as your clients won’t wait 40 to 50 days to receive their products), the shipping fee might takes 20 to 30USD, so it will leave no profit room for you.