Archive for the ‘Qaulity control’ Category

How to manage independent quality control

Saturday, December 1st, 2012

Reading the inspection report template
If you use your own QC staff, you’ll likely have a very short (1 page) report after each day’s work. And that’s fine, since your employee knows (in theory) what is really important. On the contrary, a service provider works for hundreds/thousands of clients, and should report much more information — who knows what will make this customer tick?

General business relationship management
This generally takes a very insignificant amount of time. There are always a few emails to exchange. Approving invoices takes a few minutes at the end of the month. And that’s about it.

Quality Control in China for Commercial and Industrial Products

Friday, November 30th, 2012

It’s important to realize that quality control, when buying from China, for commercial and industrial products, is different than quality control for consumer products. When it comes to quality control for industrial and commercial products, ensuring that the products in question meet the buyer’s expectations and quality standards is absolutely critical to the success of the buyer’s business. This is not always the case with consumer products, where timelines and other variables may take dominance over the product quality.

In the commercial and industrial industries, products must meet the set specifications no matter what. For example, a faulty shipment of 300 machine parts (think parts that are going into technical machinery used in the medical industry), could be catastrophic for a machine part manufacturer, whereas 300 pieces of a poorly embroidered shirt are unfortunate, but not the end of the world.

It’s for this reason that manufacturers in the commercial and industrial industrial arenas often opt for 100% inspection and always develop clear and concise QC checklists if they are buying from China.

Are quality control agencies inflexible? -2

Monday, November 26th, 2012

5. No bookings over the phone or through IM
Emails, faxes, or online bookings are necessary. Booking a service over the phone or over Skype is not welcome (it is the best way to make mistakes… and QC people like written instructions anyway).

6. Little transparency on the identity of inspectors
Inspectors and auditors are supposed to be trained the same way and to perform services in the same way.

A client may indicate a preference for (or a refusal of) a certain inspector, but it would be unmanageable if every client indicated who should work on his products.

7. If possible, contact with a sales team rather than 1 individual
QC firms can offer a single point of contact. But it is not optimal when timing is tight. If you need responses fast, you’d better get used to dealing with several people.

8. No bookings for tomorrow!!
The schedule must be arranged in advance. If every client requests an inspection for the following day, it is impossible to handle. The number of inspectors/auditors is fixed or semi-fixed (in the case of freelancers).

Therefore, a certain advance notice (from 2 to 5 days) is absolutely necessary.

Are quality control agencies inflexible? -1

Sunday, November 25th, 2012

Some importers don’t work with third-party inspection companies because they can’t find a way to cooperate. They think these agencies are not flexible enough.

Here is a list of examples.

1. Not an inspection somewhere in the morning and somewhere else in the afternoon.
In general, 1 booking is for performing 1 type of service in 1 factory.

2. No special calculations for invoicing
Inspection services are sold per man-day (1 man-day is 1 worker for 1 day), not per hour or per half man-day.

3. If possible, no fully customized services
A handful of standard services are proposed. They are what the staff is trained to perform.

Some customization is possible (e.g. adding some checkpoints that are specific to the product or to the client’s requirements), but the structure of the service and its deliverable will be unchanged… Except if the volume of work is high enough to justify a special training program.

4. If possible, no client-specific report template
Some large buyers have their own report template, and ask third-party QC firms to use it.

The same logic as point 3 applies: it is manageable if they represent a certain number of man-days per month. For small clients, it is not worth the pain to train people to get familiar with it.

A better solution for buyers with a high quality standard

Saturday, November 24th, 2012

It is fundamental to distinguish several categories of suppliers, and to treat them differently.

First, it is necessary to collect information about each supplier. If there is no history of inspection results, a classic “one inspection per shipment” policy is necessary.

Very quickly, it is possible to see which suppliers are safe, and to check their products less frequently. This is quick way of saving money.

Over time, the average quality of the suppliers goes up. The worst (“red listed”) suppliers are followed closely:

Setting up a product specification checklist, translating it, and explaining it to the factory;
Accompanying the factory technicians during pre-production sampling, and during production launch;
Checking every sensitive production step (or even stationing an inspector on site for several weeks).
This “smart quality assurance” policy can be 30% cheaper than a classic inspection policy after 6 months, and at the same time reduce quality risks.

How to manage independent quality control-4

Thursday, November 22nd, 2012

Reading the inspection report template
If you use your own QC staff, you’ll likely have a very short (1 page) report after each day’s work. And that’s fine, since your employee knows (in theory) what is really important. On the contrary, a service provider works for hundreds/thousands of clients, and should report much more information — who knows what will make this customer tick?

General business relationship management
This generally takes a very insignificant amount of time. There are always a few emails to exchange. Approving invoices takes a few minutes at the end of the month. And that’s about it.